Bluetooth headphones re-housing

A few years ago I bought a pair of Aiwa headphones with a built-in MP3 player. They were only 128MB but they were very cheap (factory refurbished) and they looked so cool that I figured I might as well get them and if they didn't work out in their original form, I could just transplant a bigger MP3 player into them.

aiwa-mp3-phones.jpg

Good job I'd considered them not working as intended because Aiwa (being owned by Sony) have produced a typically great looking and high quality piece of hardware which is completely ruined by their awful proprietary software. The only way I could get music on to them using Linux or Mac was to do a real-time recording session from my laptop's headphone socket to the line-in socket on the phones ... Madness!! Anyway, they went in the project box for future attention and there they stayed due to a lack of the funds needed to purchase the intended donor MP3 player - an original iPod shuffle.

Roll on another year and I find myself using my Palm PDA for MP3 player duties and not actually that excited by the thought of getting a separate player after all, so I ended up getting myself a pair of original Logitech Bluetooth headphones instead. These support A2DP for audio streaming from any bluetooth device which supports that profile - only my PDA at the moment (with the appropriate software) - and the headphones came with a dongle which connects to any 3.5mm headphone socket. My MacBook should also do A2DP without the dongle when Leopard is released apparently.

logi_wireless_phones.jpg

I had read several reports that this particular model of headphones was prone to splitting across the neck band but, again, they were very cheap and I figured that I could always stick them into my Aiwa headphones if that happened - which it promptly did. So, I grabbed my soldering iron, drill, file and other 'tools of the trade' and set about my own personal blending of Logitech's rather excellent internals with Aiwa's rather fine-looking hardware ... to produce ... these:

stus_bluetooth_phones.jpg

I'm sure you'll agree they look great and I can assure you they work well and sound great too!

Sorry about the lack of 'in-progress' photos btw - this project kind of happened all of a sudden and I forgot until I'd finished, by which time it was too late!

Dave (not verified) on September 22nd 2007

Stu, Nice work Cue applause! Now if you can just Dremel me up a full sized Cylon centurion Helmet...

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